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Synlait can now make twice the amount of infant formula

Synlait Milk has opened its new Wetmix kitchen, which will enable it to simultaneously run both large-scale infant formula spray dryers. This will double the amount of infant formula powder which can be produced at the Dunsandel site, from 40,000 metric tonnes (MT) to 80,000 MT per year. “We were at the point where our current Wetmix facility was at capacity, and our consumer demand was continuing to grow. Building this new Wetmix kitchen will relieve that pressure,” says John Penno, Managing Director and CEO. Synlait has invested $37 million in the new Wetmix kitchen, which is at the core of the production process. It’s where the dry ingredients (such as dairy proteins, carbohydrates, vitamins and minerals) are mixed into the liquid milk. That mixture is then sent to the dryer, where it is dried into infant formula base powder. Mixing the dry ingredients into the liquid milk before drying ensures a superior blend quality. The project has been in planning since December 2015 and contractors began work on site in February 2017. At times there were up to 125 contractors on site per day, but the construction of the Wetmix kitchen did not disrupt the activities of other areas on site. “We’re really happy with how the build went,” says Mr Penno “it was a smooth process which was completed on time and within budget, without the need to alter our day-to-day operations.” Designed with staff in mind, some manual steps (e.g. lifting and tipping large bags of ingredients) have been reduced with the help of automation. This creates a safer environment and provides operational efficiencies. “It was really important for us to make this new facility as user-friendly as possible. We want our employees to be safe at work, and to work under the best possible conditions,” he […]

Dairy not all about milking it

A Lincoln University pilot study is backing the importance of environmental and social responsibility, as well as the bottom line, to dairy farmers. Seeing themselves as “guardians of their land” and adopting environmentally friendly ways of farming is a key component of the farmers’ personal convictions. The study, What really drives dairy production systems: economic rationale or social and environmental responsibility? surveyed owners, share milkers and managers, to format a questionnaire for much larger sample of interviews with farmers, due to take place in January. Co-author, Professor of Farm Management Alison Bailey, who teaches primary industry systems in the Bachelor of Commerce (Agriculture) degree, said all the study subjects recognised social and environmental responsibilities as key areas that have to be integrated into their objectives and decision making. However, profitability and financial performance remains the basis of their system and their first objective. “In the context of changing internal and external pressures on agriculture it is important to determine whether the dimensions of sustainability – economic, social, environmental – can be integrated successfully at the farm level. “Having this knowledge is critical if we are to more fully understand the social and environmental consequences of changes in agricultural management,” Professor Bailey said. One of the farmers’ objectives was to leave the land in a better shape than when they took it on themselves so that the next generation could also benefit from it as a productive resource. It was generally agreed amongst all respondents that, in the long term, equal importance should be given to all three areas, financial, social and environmental. Most of them also mentioned sustainability concerns as one of their main objectives, and they wanted a system that is productive in the long term, resilient and environmentally friendly. Key findings • The farmers interviewed were all reasonably […]

T & G Global re-commits to growing horticulture sector

T&G Global has announced it has signed an extended five-year sponsorship agreement with the Royal NZ Institute of Horticulture Education Trust which runs the Young Horticulturalist of the Year competition. RNZIH Members from left to right: Leigh Cornes, Elle Anderson – Chair, Elenka Nikolof, Ben Buchanan, Andrew Keaney, Cathrine Ming, Tara McLeod, Susan Tremain, Inrid Ennis and Nicola Rochester. T&G has supported the annual competition since it started in 2005, renewing annually, as a top-tier partnering sponsor but the growing need for more talent in the industry has led T&G to double its financial support through to 2022. Andrew Keaney, T&G’s executive general manager, New Zealand produce, says T&G considers competitions like the Young Horticulturalist of the Year to be incredibly important. “They’re vital for developing and recognising the next generations’ skills and knowledge to ensure that as an industry, we are collectively supporting our future leaders.” T&G’s strengthened commitment will enable a significant step-up in gear for the competition says Young Horticulturalist of the Year organiser Susan Tremain. “Securing a five-year strategic partnership from a company of T&G’s stature is a massive vote of confidence for the growing relevance of the competition, which not only sets the bar for the industry, but horticulture’s rise as potentially the economic powerhouse of New Zealand’s future. “It also sends a strong signal that the major players in our economy are committed to taking horticulture to a bigger and better future for our sector, and for the young talented Kiwis who are building that future in horticulture,” adds Susan. “The world needs food and the planet needs it to be produced sustainably – there’s a reason we are calling horticulture ‘the new black’”. Andrew Keaney continues saying the competition also supports the growing horticulture industry which is now worth $8 billion. “As an […]

Major waste-to-energy project honored for innovation

A major waste-to-energy project incorporating GWE RAPTOR anaerobic digestion technology available throughout Australasia has been honored as a Finalist in this year’s American Biogas Council Industry Awards. The Quantum Biopower organic-waste-to-energy project in Connecticut USA began producing biogas this year that will be used to generate electricity, demonstrating financial and environmental benefits achievable locally and globally by converting up to 40,000 tons of organic waste annually into environmentally harmonious green energy and dry bio fertiliser. The RAPTOR technology is one of a suite of GWE clean water/green energy technologies represented in Australasia by CST Wastewater Solutions, which already has successful GWE technology installations operating locally in the food, beverage and agribusiness industries. including meat processing and other industries with a biological waste stream. CST Wastewater Solutions Mr Michael Bambridge says the latest award for GWE anaerobic technologies shows their effectiveness and versatility for not only many more industrial uses, but also for municipal applications. The Quantum Biopower plant, serving the central Connecticut region, incorporates its GWE RAPTOR rapid anaerobic digestion system at the heart of its process that harvests mixed organic wastes for conversion into enough biogas (primarily methane) to generate 1.2 MW of electricity and up to 5.6 tons a day of dry bio fertiliser. The Finalist award to the Quantum Biopower project in October follows other major waste-to-energy awards for technologies represented by CST Wastewater Solutions, including one earlier this year for a project incorporating GWE technologies into the world’s largest integrated pineapple operation, Del Monte Philippines Inc. (DMPI), which won the Best Water and Wastewater Solutions Provider honor at the Asian Manufacturing Awards. RAPTOR technology has also won a global environmental engineering from the Institute of Chemical Engineers (IChemE), which represents more than 40,000 chemical engineers worldwide. This latest honor for Quantum Biopower is a major achievement, […]

Flowfresh hygiene credentials on show

Flowfresh was developed to meet a demand in the food and beverage industry for a floor that would withstand the sector’s unique challenges. Without an adequate finish underfoot, food and beverage plants were vulnerable to a long list of unwanted costs and problems. With an average life-span of approximately 15 years, food producers that have installed a Flowfresh finish know that the facility is protected for the long term against the costs and concerns of a failing floor. Lifecycle Cost Considerations The initially higher cost of installing a thicker, fit-for-purpose flooring solution can lead F&B businesses to opt for a cheaper alternative, however this logic often backfires and ends up costing the company more money over time. This point was exemplified by a formula on lifecycle cost considerations devised by Flowcrete Group Ltd.’s Technical Director, Grant Adamson. The equation takes the initial expense of a floor and adds to it annual maintenance costs, such as cleaning, repairs and upkeep as well as the price of replacing a failed floor, including the costs incurred by shutting down production. The formula is: Lifecycle Cost Considerations (LCC) Formula LCC = C + MPW + RPW The capital cost (C) of a project includes the initial capital expense for engineering, products and installation. Maintenance (M) is the sum of all yearly scheduled operation and maintenance associated with floor repairs. (R) is the replacement cost of a failed floor, including the financial impact of shutting down production. In some circumstances, the cost of a floor failure can be excessive when a food borne illness outbreak starts out as contaminant build-up in the hard to clean gaps and cracks of a deteriorating floor and from there goes on to infect produce en masse. This point was exemplified by the case of the cantaloupe producer Jensen Farms, […]

Leading scientist honoured for a career of outstanding contribution

Plant & Food Research Scientist Dr Jim Walker has been awarded the New Zealand Apple and Pear industry’s Outstanding Contribution Award. Dr Walker was presented the highly sought after accolade at the industry’s conference in Napier recently. New Zealand Apple and Pear board member, Peter Beaven, presented Dr Walker with the award and noted his long service and significant impact. Mr Beaven said Dr Walker was the brains behind the Integrated Fruit Production (IFP) programme introduced in the 1990s. IFP was a world first, and a huge departure from the then current practice around the world. “With IFP, growers started monitoring the numbers of harmful insects on orchards through pheromone trapping and introduced the use of targeted selective sprays when required. The IFP system was introduced across the entire industry in a remarkably short time due in no small measure to this man’s efforts. Today we take such systems for granted,” Mr Beaven said. Dr Walker was also instrumental in the next generation of orchard management – the Apple Futures programme, which further reduced residue levels on fruit and enabled the industry to tailor production systems of blocks within orchards to meet the phytosanitary and residue requirements for specific markets. “However, I rate Jim’s most significant contribution to our industry as making science easy to understand for non-scientists. The best science is useless if growers cannot understand it or know how to apply it in a commercial setting. Jim has always had the knack of explaining things in ways we laypeople can readily grasp”. Dr Walker was honoured to be the award recipient and said he is not yet ready to retire. “I have been really proud to serve this industry which I have been involved in one way or another since 1972. “I’ve worked in the industry for almost […]

Guaranteeing herd improvement with the best of the best

Holstein Friesian New Zealand and CRV Ambreed are proud to announce the latest tool to increase the standard of black and white genetics in New Zealand – Holstein Friesian Genetic Leaders Superior Female Programme. Launched today, this programme will identify superior registered Holstein Friesian females throughout the country who are set to produce superior male progeny to be offered to the already-successful Holstein Friesian Genetic Leaders Male Programme. HFNZ members will have the opportunity to nominate animals for the programme and with two rounds to pass before being selected, the HFNZ CRV Sire Proving Committee is looking for the best of the best. “This joint contract mating scheme between HFNZ and CRV Ambreed is to ensure the best genetics within New Zealand’s own pedigree Holstein Friesian population are bred on and made available to the dairy industry,” says HFNZ General Manager Cherilyn Watson. “The only way we can guarantee herd improvement to Holstein Friesian breeders is to make sure those superior genes can be easily accessed,” she says. “Any breeders nominating animals have the opportunity to receive numerous benefits, both at preliminary selection and full programme stages.” Aaron Parker, CRV Ambreed Breeding Manager says the Holstein Friesian Genetic Leaders Superior Female Programme has been developed to feed the highly-successful Holstein Friesian Genetic Leaders Male Programme. “Using CRV’s world-renowned genomic selection capabilities to identify those elite females bred by Holstein Friesian New Zealand members, we’ll be able to carry the breed into the future,” says Aaron Parker, CRV Ambreed Breeding Manager. “Identification of new cow families and bloodlines is our ultimate goal,” says Parker. “Over our 23-year partnership, the Holstein Friesian Genetic Leaders Programme has combined the passion, knowledge and experience of pedigree Holstein Friesian breeders with the expertise and resources of CRV Ambreed to bring some of the best Holstein […]

Research to use bacteria in revolutionary ways

A new Lincoln Agritech research programme will find revolutionary ways of using naturally-occurring bacteria and fungi to increase the availability of nitrogen to plants and improve plants’ tolerance to stress. A second programme will work towards naturally removing ‘off’ flavours in wine. Lincoln Agritech is an independent multidisciplinary research and development company owned by Lincoln University. Biotechnology Team Manager Dr Richard Weld, who is leading the research, says the Ministry of Business, Innovation and Employment has awarded the programmes a combined $8.2m. “This is a notable achievement for a small organisation.” The first of the two projects will benefit the forestry and pastoral sectors by allowing pine trees and grasses to convert atmospheric nitrogen into plant-available mineral nitrogen in the same way that legumes such as clover do, and by improving the plants’ tolerance to stress. Dr Weld says this can be achieved by optimising the natural microbial communities associated with the plants, thereby creating new symbioses between plants, bacteria and fungi. “We will select bacteria that fix nitrogen and that enhance plant tolerance to stress,” says Dr Weld. “These bacteria will then be combined in symbiotic association with two fungi which naturally live within plants. “After this, the fungal-bacterial hybrids can be introduced to pine trees and perennial ryegrass. The combination will make the plants more resistant to stress and more able take up nitrogen.” Dr Weld says the five-year programme is world-leading, as no other researchers have attempted a triple symbiosis between fungi, bacteria and these plants. The research team from Lincoln Agritech, Lincoln University, Scion and AgResearch includes scientists who have been instrumental in developing fungal biocontrol endophytes. The team will work with commercial companies which are already producing and licensing fungal endophytes. The new fungal-bacterial hybrids will be added to their product lines. The second research […]

Irish dairy flows to New Zealand agritech

-Seaver Izatt / Business Development Manager / NZTE Europe Two themes that have had more than their fair share of negative press in the last few years – Europe and dairy. But here’s a good news story for a change, and the protagonist is the Emerald Isle itself, Ireland. Ireland is in the middle of a dairy boom. Two and a half years into a five-year industry plan, it is set to smash its ambitious targets set for 2020. When EU quotas were lifted in 2015, Ireland stated that it was going to increase milk output by 50 percent in five years. It is on track to deliver this result in just three. Whilst the Irish government is responsible for managing the delivery of this strategy, it is clear that the success lies in a cross-industry joined-up approach. And this was made blatantly clear on 19-21 September during the annual ritual of Ireland’s agricultural community, the National Ploughing Championships. Central government agencies, local government bodies, industry associations and farmers across Ireland were actively engaging with one another. Issues appear to be well-communicated top-down and bottom-up, shaping policy and farm behaviours. What does all this mean for New Zealand? Despite churning out huge dairy volume increases, Ireland still faces challenges – some of which New Zealand can help it overcome. There are a few caveats: New Zealand companies won’t play a major role in some localised issues – such as how to navigate the exit of Ireland’s largest customer, Britain, from the single market union of the EU; how to diversify product sales into new emerging markets; and how to create a “fair” policy to ensure more money is transferred back to the farmer rather than retained in high retailer margins. But New Zealand companies are well-placed to help Ireland […]

Artificial Intelligence to help wine profits flow

Artificial Intelligence has been making waves in many industries and is increasingly affecting life as we know it. Now the New Zealand wine sector is getting in on the act, with Lincoln Agritech Ltd developing a computerised system to make early-season predictions on the grape yield a vineyard is likely to harvest. “Grape growers and wineries spend a lot of money trying to predict their grape yield each year,” says Lincoln Agritech Optics and Image Processing Team Leader Jaco Fourie. “This currently involves hiring a large number of workers to manually sample grape bunches.” Lincoln Agritech is working on creating a more convenient system that uses electronic sensors to accurately count grapes. “The sensors will capture and analyse grape bunches within individual rows, and assess the number, sizes and distribution of grape bunches,” says Dr Fourie. “We’ll then feed this data into computer algorithms, which have been designed by the University of Canterbury, to predict grape yield at harvest time.” New data will be added to the system each year, leading to continuous improvements in the model’s accuracy, with the system’s predictive power improving over time as more data is gathered under different conditions. Dr Fourie says profitable wine production depends on early knowledge of the grape yield that is likely to be harvested each season. “Estimating the yield as soon as possible allows marketers to know how much wine will end up being produced.” The main focus of grape varieties for the study is Sauvignon Blanc, after which the team will identify how much technology development will be needed for Pinot Noir. The project is funded by the Ministry of Business, Innovation and Employment (MBIE) and NZ Winegrowers. Collaborating partners include Plant and Food Research, Lincoln University, the University of Canterbury, CSIRO (Adelaide), NZ Winegrowers and local winegrowers […]

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