Smart Manufacturing

Sculpteo launches PA12 Blue: An Innovative 3D Printing Material Compliant with Food Industry Standards

Upload any design and print it in PA12 Blue, with customisation options available such as finishing, sizing, batch control and hollowing Sculpteo, a leader in additive manufacturing, announces the launch of PA12 Blue food grade, an innovative plastic material designed to meet the requirements of industrial environments where hygiene, traceability, and safety are priorities. Designed for critical applications, this high-performance polyamide combines robustness, reliability, and compliance with European food safety standards, particularly Regulation EC 1935/2004 and EC Directive No 2023/2006. A material designed for food safety PA12 Blue stands out for its bright colour, chosen to facilitate the rapid identification of any residual fragments during quality controls. This choice of colour serves a purpose: the colour blue, rarely present in natural foods, makes it easy to spot any accidental contamination, thereby reducing risks for the food production chain. This material helps strengthen product safety while simplifying quality control processes. Manufactured using selective laser sintering (SLS) technology, PA12 Blue is characterised by excellent mechanical performance. It offers increased resistance to wear and tear, shocks, and thermal stresses, as well as having high dimensional stability. Its compatibility with intensive cleaning environments, particularly due to its resistance to chemical agents, makes it a material of choice for industries subject to strict hygiene protocols. In addition to its raw version, PA12 Blue can be improved with chemical smoothing, a process that improves surface finish by making it smoother and more watertight. This characteristic is particularly necessary in environments where cleanliness and ease of cleaning are major concerns, such as in the food, pharmaceutical, and medical industries. Versatile solutions across multiple industrial applications Although developed for food-related uses, PA12 Blue has technical characteristics that make it relevant for numerous industrial applications: Components for processing equipment: gears, cutting guides, […]

A fine blend of science with heritage grapevines to future proof Australian wines

New mildew-resistant and drought-resilient grapevines have been planted in South Australia’s Coonawarra wine region to help safeguard the future of Australia’s wine industry against a changing climate and disease threats. Australia’s national science agency, CSIRO, and Treasury Wine Estates (TWE) partnered to future-proof some of the most collected wines in the region from old vines, with the first vines of the new progeny recently planted at Wynns Coonawarra Estate. The new grapevines blend genetics from TWE’s heritage vines in Coonawarra and Barossa Valley, which have enhanced climate resilience, with mildew-resistant traits developed through years of selective breeding by CSIRO, with funding from Wine Australia. Powdery and downy mildew costs the Australian wine sector an estimated $160 million in management expenses and production losses annually. CSIRO Research Scientist and project lead, Dr Paul Boss, said breeding mildew resistance into elite vines gives future grapevines a genetic advantage to withstand these disease-causing pathogens. “Using traditional breeding methods, we introduced two distinct genes to the Wynns heritage vines, which give resistance to downy mildew and powdery mildew,” Dr Boss said. “These are from CSIRO-developed breeding lines that confer robust disease resistance and other quality traits onto their progeny. “Having resistance genes for both powdery and downy mildew makes these plants more robust as it is unlikely the pathogens can break both sources of resistance with a single mutation.” Through many decades of exposure to climate extremes of hot, cold, wet and dry, the heritage vines from the Wynns and Penfolds vineyards have developed a natural resilience to drought, making them prime candidates for further development to enhance their tolerance to climate extremes. Chief Supply & Sustainability Officer at Treasury Wine Estates, Mr Kerrin Petty, said the global wine industry faced significant challenges managing grapevine disease pressure sustainably while managing the increasingly variable growing conditions […]

Australian food and beverage exporters unlock opportunities at Gulfood

Australian exporters are ready to meet the demand for high-quality food and beverages in the Middle East. Over 100 Australian food and beverage exporters showcased clean, green, quality products at Gulfood in Dubai — one of the world’s biggest food industry trade events. This year’s Australian delegation was one of the largest ever. A diverse range of products from premium meats, vegetables and dairy to innovative health foods and non-alcoholic wines were featured across Australian government and industry exhibition stands. Austrade Trade and Investment Commissioner Todd Miller says Australia is known worldwide for high-quality food and beverage produced in sustainable and ethical ways. ‘Gulfood provided our food exporters the opportunity to connect with importers, distributors and buyers from across the Middle East, Africa, Europe and South Asia. Gulfood is a hub for major buyers across the region,’ says Miller. Australian exhibitors made connections and explored opportunities during the trade show that ran from 17–21 February. Morlife, an Australian-based manufacturer and provider of wellness and dietary supplements, signed an agreement at Gulfood with a reputable local partner in the United Arab Emirates (UAE). The local partner will handle the import, storage and supply of Morlife products across various market channels in the UAE. The arrangement ensures faster delivery times to retail outlets to meet growing demand. Austrade hosted the Australia Lounge where Australian producers and international buyers engaged and explored partnerships. The Lounge hosted 8 producers from classic functional foods like Manuka honey and eggs, to innovative probiotic drinks and non-alcoholic wines. These included: Ausgrape (Australian Vintage) Australia’s Manuka Australian Tea Masters Nature One Dairy PERKii Sunny Queen Australia The Ethical Drinks Co x I Love Zero Cocktail. All states were represented at the Australian Pavilion, including Tasmania for the first time. Among the stands were companies like Frosty Boy, The […]

Optimising health qualities of beef

EAST LANSING, Mich. — Instead of answering, “Where’s the beef?” Michigan State University scientists are gaining a deeper understanding of what’s in the beef. A paper recently published by two MSU researchers highlights new data on how the nutrient composition and healthfulness of beef is impacted by what beef cattle feed on. Jenifer Fenton, a professor in the Department of Food Science and Human Nutrition, and Jason Rowntree, the C.S. Mott Professor of Sustainable Agriculture in the Department of Animal Science, published their findings in October 2024 in npj Science of Food. Funded by the Greenacres Foundation, Fenton and Rowntree, whose work is also supported by MSU AgBioResearch, examined fatty acids and other organic compounds in grass-finished beef from cattle raised using rotational grazing methods, specifically studying whether analysing the nutritional components in beef can lead to accurate predictions on what cattle were fed. Being able to determine the feedstuff cattle ate — such as grass, supplemental feeds or grains — based on the nutrients found in beef could create an approach for how grass-finished beef can be authenticated. Previous research of theirs published in 2022 in Frontiers in Sustainable Food Systems confirmed several nutritional benefits of grass-finished beef compared to grain-finished beef from cattle fed barley, oats or corn. Those benefits included less fat, more omega-3 polyunsaturated fatty acids (which support heart health) and a lower omega-6 to omega-3 ratio. Too high of a ratio can cause inflammation in the body and heighten disease risk. “There’s variation in beef, yet we tend to put it under one umbrella,” Rowntree said. “I often say beef is healthy, but there’s nuance to it.” Fenton said the omega-6 to omega-3 ratio in grass-finished beef is usually about 2-to-1. However, some samples her team previously collected had ratios as high as 28.3-to-1. “How […]

Heat exchanger solutions for 5 challenging foodstuffs

Thermal treatments using heat exchangers, such as pasteurisation, heating and cooling, feature in the manufacture of multiple food and drink products. In this article we look at five of the most challenging foodstuffs in terms of thermal processing, and the heat exchanger solutions to help manufacturers handle them correctly. Highly viscous materials Highly viscous foods, including nut butters and other fat-based products, can be almost solid at low temperatures. This creates a number of challenges, including moving the material through the heat exchanger. Other considerations include preventing fouling and ensuring an even temperature. Nut butter can be one of the most difficult products to handle, and so a heavy duty rotating scraped surface heat exchanger (SSHE) is required. With its larger motor, bigger scrapers and extra mounting supports, the HRS RHD Series was specifically designed for such tough materials. Products containing pieces The challenge when dealing with pieces of product (from small, diced vegetables to large fruit pieces) is ensuring the mixture moves through the process at a constant speed without damaging the physical integrity of the product. The Unicus Series of reciprocal SSHE is perfect as the separately controlled hydraulic scrapers are available in a range of designs and are fully controllable. Thermally challenging products Some ingredients, such as eggs or chocolate, are very sensitive to temperature and must be processed at precise temperatures to avoid damaging the product. Liquid egg, for example, is extremely delicate as the proteins in egg are more sensitive to heat than other products, such as milk or juices. The white and yolk are distinct components with different compositions and behaviours: egg white is denatured at 58°C while yolk is denatured at 65°C. If not handled correctly, thermal pasteurisation can decrease protein content, change physical characteristics such as texture and colour, and increase product […]

Kerry drives dairy innovation with advanced lactase solutions

With rising lactose intolerance affecting an estimated 30-60% of the population in Australia and New Zealand, Kerry is meeting a surging demand for lactose-free dairy options in the region through its portfolio of advanced lactase solutions. Lactose intolerance remains a prevalent issue globally, with only a third of adults worldwide able to digest lactose effectively. By 2028, the Australia and New Zealand market for lactose-free dairy products and alternatives is projected to reach EUR938 million. This shift is not solely driven by lactose intolerance but also by a broadening interest in lactose-free options due to perceived health benefits. This has contributed to impressive growth rates — in 2024, the lactose-free market in Australia is valued at AUD602 million, with a projected 31% CAGR between 2019-2023. In New Zealand, growth is significant with 52% CAGR from 2019-2023 and current market value of NZD63 million. Lactose-Free Solutions for Better Dairy Lactases are naturally occurring enzymes that break down lactose, the sugar found in milk, into simpler sugars — glucose and galactose, which are easily digestible. This enzymatic intervention is critical for those who lack sufficient natural lactase enzymes in their digestive system, a common scenario among the lactose intolerant population. By adding lactase to dairy products, the lactose is pre-digested, making these foods accessible and enjoyable without the usual adverse reactions. The dairy industry has seen a revitalisation in its appeal, much of it thanks to innovations such as lactase enrichment. Traditional dairy products previously thought to cause discomfort are back on the menu, changing the dietary landscapes for many. With these innovative changes, lactose-free is now the fastest-growing dairy category, while low-sugar options are increasingly top of mind for consumers. Kerry’s newly expanded portfolio of lactase solutions includes the high-performing NOLA® Fit and Ha-Lactase™, alongside LactoSens®, a unique rapid residual lactose […]

Technology can address food wastage challenge in India’s foodservice industry

Food wastage remains a critical challenge for India’s foodservice industry, not only eroding restaurant profits but also intensifying environmental concerns in a country where millions suffer from undernourishment and malnutrition. Leveraging technology offers a dual advantage by mitigating food waste and promoting sustainable practices, thereby enhancing efficiency and supporting long-term industry growth, says GlobalData, a leading data and analytics company. Parthasaradhi Reddy Bokkala, Lead Consumer Analyst at GlobalData, comments: “Many restaurants struggle with operational inefficiencies that lead to excess food preparation. This includes challenges in accurately predicting customer demand, which can result in over-preparation of meals that ultimately go uneaten. Moreover, small- and medium-sized restaurants often have limited resources and experience, making it difficult for them to negotiate with vendors for better pricing or to find quality services that can aid in waste reduction. “In addition, financial challenges are particularly acute for smaller eateries, which often lack the capital to invest in waste-reduction systems or processes. Additionally, the dynamics of the food delivery market, such as shifting consumer preferences, create challenges in maintaining predictable and efficient inventory management.” This unpredictability often results in food waste as restaurants may prepare items that do not sell. Given the increasing oversight by the Food Safety and Standards Authority of India (FSSAI), restaurants face a dauting task to minimize wastage and losses. Francis Gabriel Godad, Consumer Business Development Manager at GlobalData, adds: “The evolution of technology has ensured that even smaller outlets can benefit from it. For instance, Zomato launched a new initiative, Food Rescue, which will help restaurants address the challenge of food wastage to some extent. This initiative allows customers living near restaurants to purchase these cancelled food orders at significantly reduced prices. The feature not only helps in minimizing food waste but also provides an economical option for consumers, thereby contributing […]

Thailand foodservice industry shifts to cage-free eggs

The growing ethical awareness among the consumers has led the Thailand foodservice industry to increasingly adopt sustainable practices. Many foodservice operators are opting for cage-free eggs and restaurants are placing greater importance on animal welfare. This shift not only addresses the evolving consumer expectations but also aligns with global food standards, reflecting the industry’s commitment to ethical sourcing and sustainability. Consumers believe animals deserve respectful treatment, with the confined, restrictive conditions of battery cages widely deemed cruel. In contrast, cage-free systems provide hens with more freedom to move and express natural behaviors, aligning with ethical values. Cage-free systems can have a smaller environmental footprint when managed responsibly. Consumers prioritising sustainability consider cage-free eggs to help reduce environmental harm and support sustainable farming. Moreover, sustainable feed practices and reduced reliance on antibiotics contribute to a healthier ecosystem and lower overall resource usage. Restaurants adopting this standard are not only supporting the humane treatment of animals but are also contributing to healthier food production processes. Capitalising on these trends, various foodservice operators in Thailand, such as Tap Home Cook and Zen Corporation Group have committed to only use eggs from cage-free hens. Cage-free environments are believed to help produce healthier eggs with a lower risk of contamination, particularly salmonella, than eggs from caged systems. Consumers often associate better animal welfare practices with higher food quality and safety.

Suomen Lantakaasu invests in Kiuruvesi biogas plant project

Suomen Lantakaasu Oy’s biogas plant to be constructed in Kiuruvesi, Finland will produce renewable liquefied biogas from cattle farm manure in Upper Savo and from other agricultural and food industry byproducts. The investment covers the construction of the biogas plant and the liquefaction unit. The preparatory groundwork phase has already been finalised and construction of the biogas plant will begin this winter. The plant will be completed in 2026. The Kiuruvesi biogas plant is part of the Upper Savo complex that includes the industrial-scale, centralised liquefied biogas production plant in Kiuruvesi as well as three smaller satellite plants in Lapinlahti, Sonkajärvi and Nurmes. The total value of the investment in the Upper Savo complex is around EUR 100 million. The project has been granted EUR 19.2 million in funding from the EU Recovery and Resilience Facility (RRF investment aid). This aid is critical for realisation of the project. The final decisions on construction of the satellite plants are still pending the completion of the environmental permitting and zoning processes. The biogas plant under construction in Kiuruvesi will make efficient use of local livestock manure. The plant will be able to receive manure from about 100 farms locally, i.e. around 400,000 tonnes of manure per year. The biogas plant will also receive manure-based compressed biogas from other biogas plants in the hybrid complex for liquefaction. The plant will liquefy about 125 GWh of biogas per year, which is equivalent to the estimated annual fuel consumption of 250 heavy-duty vehicles. “Manure biogas production has a major role in reducing emissions not only from heavy transport, but also from agriculture. With the binding supply agreement we have signed with more than one hundred agricultural entrepreneurs in Upper Savo, the biogas plants will have a very broad impact on Upper Savo’s agricultural emissions and […]

NZ’s low-carbon beef production to accelerate following new study

New Zealand’s low-carbon beef production is set to accelerate following the release of a new study that found younger dairy cattle produce almost half the greenhouse gas emissions of older steers. The move could help address a significant ethical and environmental concern for the New Zealand dairy sector which sees nearly two million, four-day-old bobby calves culled annually – a practice facing a potential ban by 2030 due to animal welfare concerns. The new AgResearch report found that dairy-derived beef raised to 10-18 months has a carbon footprint 29-48% lower than the average for mixed beef cattle in New Zealand. The researchers found that in dairy production, the total greenhouse gas emissions are allocated between milk and live weight sold for meat. This means that only a portion of the emissions are attributed to the beef, while the rest are allocated to the milk. In contrast, beef systems only produce live weight, so all the emissions are allocated to the beef. Daniel Carson (Ngāi Tahu), founder of Māori-owned agribusiness Mīti, which commissioned the research, says their mission is to transform young dairy calves, usually slaughtered at four days old, into a sustainable and profitable food source. He says by extending the lifespan of these calves by up to a year they are able to create a new market for a viable low-emission protein source while adding value to the dairy and beef industries. Carson says it is hoped the research will support the creation of a new low-carbon, young beef category called Mataora, specifically designed for manufacturing into added value products, and lead to more efficient utilisation of New Zealand’s meat processing infrastructure as well as a low-carbon leather for the high-end fashion sector. “At the moment young bobby calves are considered surplus to requirements and the current system treats […]

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